What?

Determined if adding a fixture and process was necessary during service.

Designed fixture to forcibly extract parts during disassembly.

How?

Created process flow charts for the previous and proposed service methods, and performed a financial analysis of both.

Used Creo to model and design the fixture.

Results

Found that adding a fixture and process would reduce service costs by over $1.3 million over 5 years.

Presented design and findings to the team.

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Heat Staking Fixture